Seminar

Predictive maintenance, trouble shooting and condition monitoring of electric motors seminar

Next Event: Please contact us for Further Details

Seminar title: 5 Days Motor Circuit Analysis and Electrical Signature Analysis  

Progressive Technology & Services LLC together with ALL-TEST PRO, USA regularly conduct Electric Motor trouble shooting & Diagnostic Seminar & workshop in the region

The Benefits of Attending Motor Diagnostics Training Attendees will learn how to implement on-line and off-line motor testing to extend the life of the motors and other electrical equipment. The workshop introduces the latest technology for both testing methods. After participating in the seminar personnel will leave with the skills and knowledge necessary to implement the cost savings techniques of motor diagnostics into any Predictive Maintenance Program.

Topics Covered

• Electric Motor Theory as applied to Motor Diagnostics
• Types of Motor Faults: Causes and Symptoms
• Test and Evaluation Theory and Application
• Evaluating Wound Machines (Static and Dynamic)
• Motor Diagnostics and Energy Software
• Step-by-Step Troubleshooting, Reliability and Root Cause
• Incorporating Motor Diagnostics into and Existing Program
• How to Identify & Prevent Dynamic Motor Mechanical Faults
• Understanding and Implementing Electrical Signature Analysis (On-line Testing)
• Hands On – Testing Local & Remote Testing Using the ESA

Two days of MCA (Off-line) training prepares you to troubleshoot all types of electric motors, coils, and windings. Three days of ESA (On-line) training prepares you to evaluate many types of electric motor systems to improve the reliability and uptime of your plant. This public course is appropriate for existing ALL-TEST PRO testing instrument users as well as potential customers, electricians, plant maintenance engineers, supervisors, plant managers. In fact, anybody who are interested in improving the electrical reliability in the plant should attend.

Course materials include Workbook, Motor Circuit Analysis Manualand Pattern Recognition manual. Breakfast and Lunch are provided.

Upon successful completion of this course students should be able to:

• Electric Motor Theory as applied to Motor Diagnostics
• Types of Motor Faults: Causes and Symptoms
• Test and Evaluation Theory and Application
• Evaluating Wound Machines (Static and Dynamic)
• Motor Diagnostics and Energy Software
• Step-by-Step Troubleshooting, Reliability and Root Cause
• Incorporating Motor Diagnostics into and Existing Program
• How to Identify & Prevent Dynamic Motor Mechanical Faults
• Understanding and Implementing Electrical Signature Analysis (On-line Testing)
• Hands On – Testing Local & Remote Testing Using the ESA

Two days of MCA (Off-line) training prepares you to troubleshoot all types of electric motors, coils, and windings. Three days of ESA (On-line) training prepares you to evaluate many types of electric motor systems to improve the reliability and uptime of your plant. This public course is appropriate for existing ALL-TEST PRO testing instrument users as well as potential customers, electricians, plant maintenance engineers, supervisors, plant managers. In fact, anybody who are interested in improving the electrical reliability in the plant should attend.
Course materials include Workbook, Motor Circuit Analysis Manualand Pattern Recognition manual. Breakfast and Lunch are provided
Upon successful completion of this course students should be able to:

– Identify the components in the winding system; factors that determine
– Resistance(R), Inductance(L), Capacitance(C), and Impedance(I/F)
– Describe how changes in R, L, Z, and I/F affect the winding system
– Explain the Lenz Law, Ohms Law, and Faraday’s Law
– Use the basic MCA instruments to manually measure R, L, Z, Fi and I/F
– List the different types of AC Motors, identify their components and describe the purpose of each component
– Determine Motor Shaft Speed based on Measured Values of Voltage, Current,
– Nameplate Speed and Rated Power
– List the main types of failures associated with AC Motors
– Describe the various techniques available to identify electrical failures in windingsystems
– Explain the various measurements used in MCA
– Evaluate a motor’s winding condition based on MCA measurements
– Explain the process for correcting MCA readings caused by “Rotor Position”
– Explain the purpose of the ALL-TEST PRO 31 (AT31)and ALL-TEST IV PRO (ATIV); anddescribe their features
– Obtain data from a 3 phase AC motor using the AT31 and the ATIV (on the AUTO and manual modes)
– Evaluate the condition of an AC Motor based on the measurements taken with the AT31 and ATIV
– Demonstrate the ability to enter data and evaluate the condition of an AC Motor using the Condition Calculator Software
– Demonstrate the ability to upload data stored in the ATIV onto the EMCAT software and generate a machinery report
– Explain the 4 Primary Maintenance Philosophies
– Describe the 3 phases of Predictive Maintenance
– List the 6 most common off-line motor diagnostic techniques and the 5 most common on-line diagnostic techniques. Describe the motor fault that each of the techniques identifies
– Describe the 4 stages of rolling element bearing failure and explain how to determine which stage a defective bearing is in
– Explain the operation of the different types of AC Electric Motors
– Determine Motor Shaft Speed based on Measured Values of Voltage, Current
– Nameplate Speed and Rated Power
– Describe how electrical signature analysis (ESA) collects its signal
– Demonstrate how to change the resolution of the high frequency and the low frequency spectrum
– Explain the importance of sidebands in the FFT and discuss their meaning
– Demonstrate how to enter machine information in the ESA Software
– Demonstrate how to verify running speed is correct
– Perform an automatic analysis
– List what mechanical faults can be automatically analyzed with ESA
– Discuss the relationship of Dynamic Load to bearing life
– Discuss the affects f Resonance in a mechanical system and what it will do to the electrical spectrum
– Explain how to determine which gear is at fault when gear problems are diagnosed in the electrical spectrum
– List the motor electrical faults that can be automatically analyzed with ESA
– Define what is meant by pole pass frequency (PPF)
– Evaluate the condition of a squirrel cage rotor using the ESA spectrum and rotor Severity
– Explain the difference between Static and Dynamic Eccentricity
– Define what is meant by Stator Electric Faults
– Explain the main purpose of the ALL-TEST PRO On-Line II (ATPOL II) and briefly describe it’s features
– Use the ATPOL II to obtain data from a 3 phase AC Motor in the Remotely, Locally and Manual Modes
– Demonstrate the ability to upload data stored in the ATPOL II into the ESA software and generate a machinery report

Technology or Other Requirements: Students attending this course must bring their own laptop. Laptop must have administrative rights to install software. Minimum operating system and software to be installed on the laptop should be Windows XP, with Microsoft Word and Excel 2003.
NOTE : NOT COMPATIBLE WITH APPLE, LINUX operating systems.

Format: Blended, Self-Paced and Instructor Lead Classroom
Duration: 5 Days / 35 hours approx.
Instructor: William Kruger, Training and Technical Manager, ALL-TEST PRO, USA
Cost: USD 2,295.00 (AED 8,445.00) for each participant for full 5 day course
Next event & location: Please contact us for Further Details
Certification: Certificate of Attendance provided

If you are interested in attending or sending participant to this seminar. Please submit the details below

Name (required)

Email (required)

Organization (required)

Department/Designation

Address

Tel. & Ext.

Mobile Number

No of Participants

captcha